cGMP Standard Single Use CIP/WIP System

In today's pharmaceutical processes, proper CIP integration is critical to the overall success of the operation. CIP integration starts with the proper selection of the CIP System Skid to deliver the required cleaning parameters to the intended targets. The variables of temperature, velocity/pressure, chemical concentration, and exposure time are precisely controlled by the Niro Pharma Systems CIP System Skid, which can be configured with many options not only to deliver the specified CIP parameters, but to do so in a reliable, repeatable and verifiable manner.

Single Use CIP/WIP System

Niro Pharma Systems CIP / WIP System Skids are completely designed, engineered, fabricated, automated and tested in our Hudson, Wisconsin workshop. This vertically integrated approach allows for open communications between disciplines, thus improving response time to any variances that may occur during the project life-cycle. A qualified Niro Project / Process Engineer is assigned to your project to facilitate discussions regarding site-specific requirements, integration concerns, and final FAT protocols.

Defining and configuring the final CIP System Skid is not the only key to success in the integration of CIP into your hygienic process. Niro Pharma Systems can further assist you in the proper integration techniques of the CIP System Skid into your operating plant, ranging from conventional "make / break" manual flow-panel methodology to the latest in matrix piping technology that utilizes mix-proof valve systems.

Technical Data

Single use CIP / WIP System Skid

• 225 gal 316L SS makeup tank
• Variable CIP Delivery, from 20 GPM to 160GPM 100 psi max
• Sanitary pocketless design is free draining
• Shell and tube heat exchanger heats wash solution in 15 minutes or less with integral recirculation loop.
• High quality components for years of trouble free operation
• Open construction for easy maintenance
• Modular design is versatile and efficient
• Many options available to suit specific process requirements
• Automation packages available, or integrate with your own control system

Options

Niro Pharma Systems Standard, Single use CIP System Skid can be configured with the following options to meet your specific needs.

• 150 or 325 gal wash tank
• Secondary rinse water tank with double seat
• mixproof valves
• CIP Return pump with low point drain valve
• Chemical addition systems(s)
• Tank insulation
• Air blow
• Discharge pressure gauge
• Inline strainer
• CIP supply pressure transmitter
• CIP supply temperature transmitter
• CIP supply flow transmitter
• CIP supply flow control valve
• CIP supply conductivity transmitter
• Condensate return package
• Steam supply pressure reducing valve
• Steam pressure safety valve
• Steam bypass around temp control valve
• Steam supply condensate drip leg
• Heat exchanger drain
• Wash tank sprayball with divert valve
• CIP return pressure transmitter
• CIP return temperature transmitter
• CIP return flow switch
• CIP return conductivity transmitter
• Deduct wash tank drain valve
• Deduct heat exchanger set
• Deduct for plate heat exchanger in lieu of shell and tube
• Supply pump motor control (remote starter, integral starter, or VFD)
• Deduct for butterfly valve substitution

Dimensional Information

• Height: 10'-4 1/4"
• Width: 6'-4"
• Length: 8'-6 3/8"
• Weight: 4200 lbs

Standard Documentation Package

• Pipe and Instrument Diagram (P&ID)
• Dimensional Drawings
• Complete set of Electrical Drawings
• Functional Design Specification (FDS)
• Software Design Specification (SRS)
• I/O List
• PLC Memory Map
• Set of Software Applications
• Maintenance manuals and spare parts list for all components
• Welding & Inspection Documentation
• Material Certificates for all process components