Pilot Freeze Drying Plant - RAY™ 1

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The Atlas RAY™ 1 is designed for a hygienic process and features easy cleaning and maintenance.

Pilot Freeze Drying Plant-RAY™ 1
Pilot Freeze Drying Plant-RAY™ 1

The RAY™ 1 pilot plant is used in the food and beverage industries for small-scale production of market samples and for pilot testing of new products prior to full-scale production.

The RAY™ 1 plant is also used in bacterial and pharmaceutical applications.

The RAY™ 1 plant is operated via a PC control system. Parameters are monitored and stored during the freeze-drying process to provide full documentation of the process. This makes it possible to repeat the test with the same freeze-drying characteristics.

Modem for remote control or troubleshooting can be integrated in the PC system.

Test runs with the RAY™ 1 provide excellent data for scaling up to industrial production, either in one of the Atlas RAY™ batch freeze driers or in a CONRAD™ continuous freeze-drying plant.

Typical Capacities
Product Type
Vegetables
Shrimps
Boiled Beef
Tea Granulate
Coffee Granulate
Dry Matter %
10.0
22.0
35.0
25.0
40.0
Load kg/batch
6.0
6.6
7.8
5.5
6.9
Batch time h
8.0
8.0
6.0
6.0
6.0
Sublimation kg H2O/batch
5.4
5.1
5.0
4.1
4.1
Production kg/batch
0.6
1.5
2.8
1.4
2.8
(Capacity and freeze-drying time depend on e.g. product type, bulk density, product layer thickness and heat sensitivity)

Auxiliary Equipment

Various auxiliary equipment can be supplied wih the RAY™ 1 pilot plant

For solid products:

  • Low-temperature freezer
  • Granulator and sieve arrangement

For liquid products such as coffee and tea, etc.:

  • Foaming equipment for bulk density control
  • Granulator and sieve arrangement for definition of granule size
  • Prefreezing and final freezing equipment for controlled freezing process
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GEA Process Engineering Inc. • 9165 Rumsey Road • Columbia, MD 21045
Tel: 410-997-8700 • Fax: 410-997-5021 • Email: info@niroinc.com
Food & Dairy Division Headquarters
GEA Process Engineering Inc. • 1600 O'Keefe Road • Hudson, WI 54016
Tel: 715-386-9371 • Fax: 715-386-9376 • Email: info@niroinc.com
For local contact information, please click here.
A Company of the GEA Group.