GEA Procomac Literature

Customer services - Efficiency Support Program

Getting the most out of your installed filling and packaging technologies is crucial for the best return of investment and for the profitability of your business. GEA Procomac designs their systems as a technological platform that can evolve by integrating new devices on the existing hardware. GEA Procomac Efficiency Support Program (ESP) is a pro-active service that goes beyond the mere supply of spare parts: a team of specialized technicians helps you identify weak spots in your production facility and can help you improve the overall efficiency: hardware and software modifications, installation of new devices, scheduled maintenance contracts, quality revalidation.

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Fillstar CX

The most versatile filling solution: this is the new volumetric counterpressure electronic filler Fillstar CX, the latest innovation of GEA Procomac systems based on the principle of the magnetic flow meter.

This range of fillers offers an extremely versatile filling system in terms of containers and products, providing at the same time the high level of performances and hygiene of the plant.

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Fillstar FX

Key features of this filler are the absence of contact between filling nozzle and bottle, filler sterilization by steam, a linear product path where the product is pushed by an overpressure of inert gas into the filling tank, a volumetric electronic design where a flow meter determines the quantity of liquid according to the container and closes a membrane valve when the preset quantity is reached with no other moving components in contact with the product.

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Hygienic design for CSD filling

GEA Procomac has a long experience in manufacturing complete bottling lines for carbonated soft drinks (CSD) in PET bottles and has developed several fillers according to the different needs of beverage producers supplying the complete lines on a 'turnkey' basis. The best solution for CSD filling now offered by GEA Procomac is represented by the volumetric electronic counterpressure filler Fillstar CX. The filling machine is fitted with electronic control type filling valves, suitable to fill carbonated and still products into plastic made bottles. The specific configuration of the valve allows that, during still product filling, the air coming out from the bottle is collected into a separate channel.

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Hygienic design for Hot filling

Hot fill technology represents one of the solutions to fill still drinks with or without pulps and fibres with no preservatives. The hot product coming out at high temperature from the pasteurizer reaches the filler maintaining the high temperature and sterilizes the container to be filled ensuring the correct shelf life. The bottles have to sustain treatment temperature therefore they are few grams heavier than those bottled with cold fill technology. Once filled and capped the bottles enter into a cold rain type tunnel to be cooled down. GEA Procomac has developed the specifically designed Fillstar HF RC P, gravity filler for hot filling. Thanks to the fact that the filling head can be adapted for brimful filling or level filling with a simple operation and without tools, the versatility is considerably high.

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Hygienic design for Water filling

Hygienic design for Water filling Mineral water filling specifically demands hygiene and safety and GEA Procomac answer is a solution without compromise that meets clean environment requirements: the volumetric electronic Fillstar FX. Being the evolution of aseptic filling valve, Fillstar FX fitted with electronic control type filling valves is featured by the absence of contact between filling nozzle and bottle mouth.

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Range of Products

Your friendly partner in safety, technology solutions and service

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SafeAseptic™

Aseptic filling "Procomac style:" technology, competence, results

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Energy based Cap Sterilization

Sterilbeam, GEA Procomac's caps sterilizer, provides sterile caps to the capper inside aseptic bloc, transforming the sterilization concept from chemical to energy based. Sterilbeam uses low-energy electron beams to sterilize cap surfaces in-line with clear advantages: energy is available on site allowing a shorter transmission chain, there are no residuals of sterilization on the final product and the treatment time is in terms of milliseconds.

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Unibloc SPIN

UNIBLOC SPIN concept: optimization of occupied space and of changeover downtime. Unibloc SPIN offers a reduction by 20% of footprint and operating costs compared to standard aseptic filling lines without compromising the extreme flexibility introduced by GEA Procomac in aseptic line installations throughout the world.

The evolved design of Unibloc SPIN has led to extreme compactness and to the elimination of most moving parts inside the critical area under the microbiological isolator. Unibloc SPIN neck handling can handle bottles with different neck diameters with minimal changeover downtime; all process units are completely integrated in functional areas that encompass different functions to reduce process area footprint and simplify piping and maintenance.

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